Published at Monday, 05 November 2018. Sectional Sofa. By Jodi Anderson.
After the notches cut out drill all the pocket holes there will be pocket holes along the top around the support, beam and down the backside. Don't worry all those pocket holes will be covered up with the side pieces. In the end, once the sides are done, cut out the back frame and drill in the pocket holes along the top and along to each end. Now it's time to build the support beam. Rip the redwood 2x4 down and then attach another piece of plywood to it, glue the plywood to the redwood and screw it together with some wood screws.
You can also screw together up high underneath the seat where the screws will be hidden now glue on the side pieces, add any other screws under the frame where they can be hidden. You can start with the left side, then finish up on the right side with the last two pieces. While the sides are drying attach some additional blocking and add a quarter-inch cover underneath the bench with wood screws, this will help keep out any unwanted pests like Hornets or wasps from hiding behind the beam, but this is optional with everything in place now, it's time to Fill any holes with Elmer's probe on stainable wood filler. Let that dry then sand everything smooth. Now you can stain it and finish it as you desire there. You have it your very own, plywood sofa sectional now, you can just lay back and enjoy your handiwork.
Designed this sofa for our deck. A couple things we considered when designing it was we wanted an l-shaped sofa and a place to store our cushions during the storm to keep them drier. Each section of the sofa will be made out of two sheets of 3/4 inch birch plywood. To start off. I use my circular saw to cut out the main pieces so that they're easier to manage for the final cuts on the table saw first, let's build the base frame of the plywood sofa sectional first cut the plywood to length and width then mark out where you Cut out the notch for a support beam with a jigsaw, the notch will be on the top center of the sides.
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